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Welcome to our Website |  |
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Jay Pee Industries is the fastest growing organization dealing in general purpose electrodes. We are one of the flourishing manufactures, exporters and suppliers of spot welding electrodes, extruded electrode etc. Our products and services are known for their affinity towards the highest level of quality.
The company, Jay Pee Industries, was incorporated in the year 2007 at Una, Himachal Pradesh. Under the expert headship of our esteemed CEO Mr. Sandeep Patial, the company has been scaling new heights in its business endeavor. The following are some of the salient features of the company that set it apart in the market:
Infrastructure
With the sound support of our robust infrastructure we have been able to carve a niche in the domestic as well as global market. It is well equipped with all kinds of machines and equipments that are required in the production of our highly acclaimed products.
Customer Base
As we are considered to be quality conscious organization, we have been able to attract a large number of customers the world over. Our customers are spread in like Gulf countries like UAE, Dubai etc. The number of our customers is still counting.
Moreover, our well organized network has enabled us in serving the customers in the remotest parts of the country. All these attributes have given us a pioneer status in the market in very short span of time. Consequently, we are today one of the leading electrical welding electrodes suppliers in the market. The company is the topmost general purpose electrode exporter from India.
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Year of Establishment : 2007
Primary Business Type : Manufacturer, Exporter & Supplier |
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Products | |
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Jay Pee Industries and its products are synonymous with world class quality and standard. Our products like welding electrodes, extruded electrodes etc. are remarkable for giving optimum performance. They are innovatively designed as per the international quality and norms. These electrodes find wide applications in various industrial purposes.
They are characterized by smooth and stable arc low spatter and good de -slagging. The welding electrodes supplied by us are developed in such a way that they offer maximum output in their area of application. Besides, we offer our products at much discounted rates as against the ordinary market. So for the complete solution of general purpose electrodes just avail our services. Our products are high in demand in the sectors like
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Manufacturing Process | |
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A brief description of the procedure that is being followed for inspection of incoming raw materials, in process inspection and finished product inspection is appended below.
The Manufacture of extruded Manual Metal Arc electrodes
The electrode consists of a core wire, centrally placed in a coating and usually silicate bounded. The different stages of the process are briefly described below
Wire Drawing : The electrode quality wire rods (IS: 2879 / 1976) received from M/s TISCO or SAIL are tested for their quality and sent to our respective wire drawers for drawing them into required sizes of wire as per requirements.
Wire Cutting : The wire is then straightened and cut to electrode length, giving bend free wires of required length, which are stacked in pallets with proper identification.
The Coating : The raw materials of the coatings are kept in raw material stores and from these the materials are sent to QC Lab for required chemical analysis as per laid down specification for approval. It is the type and composition of these materials that determines the characteristics of the particular electrode. The passed materials are kept with proper identifications with weighing facilities.
Silicate Storing : They are received in HDPE containers with proper identification and subjected to QC analysis for approval.
Dry Blending : The different QC approved raw materials are weighted and added as per the formulation and mixed for a particular period of time under the direct supervision of QC personnel. Then it will be unloaded, weighed and identified with Batch No. and Date.
Wet Mixing : The respective batch is mixed in the dry state, thoroughly and then a measured quantity of silicate is added to this, depending on the quantity of dry mix taken. The blended batch is then thoroughly mixed, emptied and taken to the slug press, where it is pressed into cake form and ready for extrusion.
Extrusion : The cakes are charged into the cylinder and when it is full, the ram is thrust into the extrusion cylinder. The cut and demurred wire which stored adjacent to the wire feeder, the extrusion piston is then operated and when the flux flow pressure is reached, the wire feeder pushes the wire rods axially to the extrusion head where they receive the coating.
The Manufacture of extruded Manual Metal Arc electrodes
The electrode consists of a core wire, centrally placed in a coating and usually silicate bounded. The different stages of the process are briefly described below
Wire Drawing : The electrode quality wire rods (IS: 2879 / 1976) received from M/s TISCO or SAIL are tested for their quality and sent to our respective wire drawers for drawing them into required sizes of wire as per requirements.
Wire Cutting : The wire is then straightened and cut to electrode length, giving bend free wires of required length, which are stacked in pallets with proper identification.
The Coating : The raw materials of the coatings are kept in raw material stores and from these the materials are sent to QC Lab for required chemical analysis as per laid down specification for approval. It is the type and composition of these materials that determines the characteristics of the particular electrode. The passed materials are kept with proper identifications with weighing facilities.
Silicate Storing : They are received in HDPE containers with proper identification and subjected to QC analysis for approval.
Dry Blending : The different QC approved raw materials are weighted and added as per the formulation and mixed for a particular period of time under the direct supervision of QC personnel. Then it will be unloaded, weighed and identified with Batch No. and Date.
Wet Mixing : The respective batch is mixed in the dry state, thoroughly and then a measured quantity of silicate is added to this, depending on the quantity of dry mix taken. The blended batch is then thoroughly mixed, emptied and taken to the slug press, where it is pressed into cake form and ready for extrusion.
Extrusion : The cakes are charged into the cylinder and when it is full, the ram is thrust into the extrusion cylinder. The cut and demurred wire which stored adjacent to the wire feeder, the extrusion piston is then operated and when the flux flow pressure is reached, the wire feeder pushes the wire rods axially to the extrusion head where they receive the coating.
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Objectives | |
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Objectives of The company
It is the aim of Jay Pee Industries to export value for money products to the highest standard, consistently meeting agreed customer requirements.
To achieve these high ideals we have developed the following quality objectives
It is the aim of Jay Pee Industries to export value for money products to the highest standard, consistently meeting agreed customer requirements.
To achieve these high ideals we have developed the following quality objectives
- To provide our customer with a quality product right first time and on time.
- To market our product world wide, with all latest features in the product and remain competitive.
- To procure all products from renowned/ accredited/ recognized vendors for better quality in all aspects.
To have an involved, committed and motivated work force at all levels throughout the company, to ensure appropriate training to have required skills and knowledge to do jobs correctly. - To service all products where required to the ultimate satisfaction of the customer.
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Quality | |
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Quality Policy
Jay Pee Industries is committed to manufacture and supply of Welding Electrodes of excellence quality to enhance the customer satisfaction through the assurance of conformity of product to customer, processes for continual improvements of system and applicable regulatory requirements.
Every Electrode passes through stringent quality assurance test with accuracy, and thus earning the approval of reputed testing Agencies.
Quality Control
The Firm has a fully equipped quality control department to assess the quality of all incoming raw materials from various suppliers. They undergo stringent quality control inspection according to the laid down specification before they are cleared for production.
To carry all these, our QC department is equipped with adequate testing facilities.
Jay Pee Industries is committed to manufacture and supply of Welding Electrodes of excellence quality to enhance the customer satisfaction through the assurance of conformity of product to customer, processes for continual improvements of system and applicable regulatory requirements.
Every Electrode passes through stringent quality assurance test with accuracy, and thus earning the approval of reputed testing Agencies.
Quality Control
The Firm has a fully equipped quality control department to assess the quality of all incoming raw materials from various suppliers. They undergo stringent quality control inspection according to the laid down specification before they are cleared for production.
To carry all these, our QC department is equipped with adequate testing facilities.
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